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Any tips on replacing these bushes - W108 diff swap in progress

Started by lachlan_h_riverwood, 01-01-2019 09:42 AM. 14 replies. 312 views.
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#1
lachlan_h_riverwood Member
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Join Date: Jan 2017
Location: Riverwood NSW
Posts: 147

Any tips on replacing these bushes. Trying to get all my bushes done for the diff swap.

Rusty W108 diff mount bush close-up showing perished rubber

#2
Vasilios_Billy  
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Join Date: Mar 2008
Location: Campbelltown NSW
Posts: 1,699
Club: M.A.L.A.K.A.S.
Car: 2020 AMG GT C

Lachlan - the bush in your photo is the W108 rear diff mount upper bush (part 108 351 02 14). Three replacement approaches in order of preference:

  1. Press in/out at a workshop - Performance Suspension Sydney (Roy, 02 8765 1100, Strathfield) does W108 diff bushes at $65 per bush including removal of old, install of new. They have the correct mandrel for the W108 housing. 90-minute job per pair.
  2. DIY with a hydraulic press - if you have access to a 20-ton press and the correct mandrel (M-Tools sell the W108-specific mandrel for $240), you can do this in your shed. The old bush is rusted in solid as you can see in your photo - expect 8-10 tons of press force to remove.
  3. DIY with hammer and socket - do not attempt. The W108 diff housing is cast aluminium and will crack if you side-load it with a hammer. The repair cost of a cracked housing is $2,800 for a replacement. The $65 at Roy's is the right answer.

Buy genuine Lemförder bushes (108 351 02 14) at $38 each, you need 2 per side for the diff swap. Total parts + labour at Roy's = $412 for the full diff bush refresh. Right answer.

#3
lachlan_h_riverwood Member
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Join Date: Jan 2017
Location: Riverwood NSW
Posts: 147

Billy - booked with Roy at Performance Suspension Sydney for Thursday morning. $412 total. Cheers..

#19
Con_K H.A.R.D.A.N.A.Legends Mod
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Join Date: Aug 2008
Location: Marrickville NSW
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Car: 1970 W114 250 CE Coupe

Lachlan if youre stuck Jim is the man for these. He's done both of mine. Comes over Sunday morning early before the wife is up, we do the rear end and then have breakfast. He charges nothing, just feed him.

PM him not me. Im just the one who tells you who to call.

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